CEMS (Continuous Emissions Monitoring Systems)

EPA Compliant CEMS for the Widest Variety of Applications

Just as no two applications are the same, no two CEMS are the same. Monitoring Solutions specializes in ensuring that each CEMS we build is a custom solution that meets all our customer's needs for compliance, reliability, ease of use, and ease of maintenance. We also strive to provide your CEMS at the best cost possible - both initial and long-term.

A Complete Solution

Monitoring Solutions offers a complete package solution to your CEMS needs. A Sales Engineer will visit your site to offer an evaluation and review permit and installation requirements. If upgrading an existing CEMS, a determination will be made for re-use of existing components and the easiest upgrade path .

After a sale, Monitoring Solutions Engineers will work with you to insure the right components are provided, pre-configured for your stack and installation conditions. Complete drawing documentation and O&M manuals are provided, and where required Monitoring Solutions can supply a site specific QA/QC manual for your new or upgraded CEMS system.

Installation assistance (including turnkey installation if required), start-up assistance, and compliance certification complete the system solution offered by Monitoring Solutions.

Lowest Maintenance Solution for High Pollutant Level ApplicationsA Dilution CEMS offers the lowest maintenance of any CEMS by it's elimination of sample conditioners and pumps. Compressed air is used...

EPA Compliant CEMS for the Widest Variety of Applications Extraction CEMS are the most commonly used CEMS today. They are accurate and reliable to very low pollutant levels (single digit ppm)....

Monitoring Solutions is proud to offer a complete line of CEMS analyzers for upgrades and replacements.  For both dilution and extraction systems, we offer analyzers for the most common CEMS...

DAS (Data Acquisition System)

Are you looking for the most intuitively easy to use DAS on the market for your CEMS that is guaranteed to meet your permit recording and reporting requirements?Look no further...CEMDAS Evolution is...

COMDAS is a cost-effective Data Acquisition System for use with Continuous Opacity Monitoring Systems (COMS). COMDAS couples Monitoring Solutions CEMCON PLC controller and the CEMDAS software...

Flow Monitoring

CEMFlow - the most cost effective and reliable way to measure stack flow.

For monitoring flow with a CEMS or any wide variety of applications, Monitoring Solutions offers CEMFlow: an S-Type pitot tube gas flow monitoring system for the ultimate in reliability and availability.  Pitot tube gas flow monitoring systems also offer the lowest installation and maintenance costs of any flow system on the market today.

Principle of Operation...


A simple pitot tube is utilized inside the stack which measures differential pressure as gas flows across a downward facing and upward facing tube.  A hi and lo pressure are measured and used to calculate stack velocity (using the Bernoulli equation).  This velocity is converted to flow simply by multiplying it by the stack diameter.

This technology is used to accurately measure gas flow from  as low as 5 ft./sec. to as high as 900 ft./sec, and can withstand temperatures up to 1800F (different probe materials can allow for higher temperatures where an application demands it).

CEMFlow sensors utilize a variety of designs and materials (appropriate metallurgy/ceramic, etc.) to accommodate a large number of flow applications.

Several other components are provided and located off-stack allowing for ease of maintenance and control.   These include:

  • Pressure Signal Conditioning Interface
  • Differential Pressure Transducer
  • Temperature Measurement System
  • Primary Reference and Pressure Auto-Calibration System

CEMFlow - the most cost effective and reliable way to measure stack flow.For monitoring flow with a CEMS or any wide variety of applications, Monitoring Solutions offers CEMFlow: an S-Type pitot tube...

CODEL Process Monitors and Tunnel Monitoring

Monitoring Solutions is proud to be the exclusive North American Distributor for CODEL Process Monitoring and Tunnel Monitoring products. 

CODEL has a number of areas of expertise, including gas analyzers, dust monitors and flow monitors for large combustion processes such as power plants and cement manufacturing.  CODEL also produces a lower cost range of analyzers for small polluters such as foundries, biomass boilers and more.

CODEL also has a range of products for combustion efficiency including; extractive NOx analyzers and flow monitors for power station SCR's, SNCR's, and de-NOx plants, SO2 analyzers for flue gas desulphurization plants and CO analyzers for fire prevention in coal mills and silos.

CODEL’s other major area of expertise is in atmospheric tunnel monitoring where analyzers are used to monitor air pollutants and air flow to control the tunnel ventilation systems. CODEL is a major player in this area and has equipped over 500 tunnels worldwide.

See the complete product lineup at www.codel.co.uk or for more information, a quote, or to discuss your particular application, contact us today:

Email: sales@monsol.com or call 908-500-4010

Monitoring Solutions is proud to be the exclusive North American Distributor for CODEL Process Monitoring and Tunnel Monitoring products.  CODEL has a number of areas of expertise, including...

Mercury Monitoring

Monitoring Solutions is pleased to offer mercury (Hg) monitoring through a partnership with APEX Instruments - a company with 25+ years experience manufacturing and supplying sorbent trap mercury systems.  Sorbent Trap systems offer the most reliable way to measure Hg eliminating the hassles associated with trying to maintain a Hg CEMS.

The automated XC-6000EM MercSampler™ for Sorbent Trap Monitoring Systems is designed for continuous dual sampling of vapor-phase mercury emissions from stationary combustion sources, in accordance with the U.S. EPA MATS published in 40 CFR, Part 60-63, Appendix A, Subpart UUUUU and Performance Specification 12B. (Specifications and Test Procedures for monitor- ing total vapor phase mercury emissions from stationary sources using a Sorbent Trap Monitoring System).

Sorbent Trap systems offers many advantages:

● Simple to Install and Operate

● Highly Accurate

● Very Low Detection Levels <0.5 ng/m3

● Sample Captured Directly in the Stack

● Long Term Sampling

● NIST Traceable SRM for QA/QC

● No Calibration Gas Requirements

● Traps are Non-Hazardous, Easy to Ship to Lab

Besides the huge time and cost savings in maintenance compared to a Hg CEMS, the initial cost of a sorbent trap system can be up to 75% less.  With all these advantages why not contact us today to see if a sorbent trap system will meet your permit requirements for Hg monitoring?

Monitoring Solutions is pleased to offer mercury (Hg) monitoring through a partnership with APEX Instruments - a company with 25+ years experience manufacturing and supplying sorbent trap mercury...

Opacity

Offering EPA Compliant and Non-Compliant Systems

Monitoring Solutions offers both EPA compliant and non-compliant continuous opacity monitoring systems (COMS) to meet a wide range of needs and applications. Either solution is highly reliable and easy to maintain solution.

A Complete Opacity Solution

Monitoring Solutions offers a complete package solution to your opacity needs. A Sales Engineer will visit your site to offer an evaluation and review permit and installation requirements. If upgrading an existing opacity unit, a determination will be made for re-use of existing components and the easiest upgrade path specific to the site.

After a sale, Monitoring Solutions Engineers will work with you to insure the right components are provided, pre-configured for your stack and installation conditions. Complete drawing documentation and O&M manuals are provided, and where required Monitoring Solutions can supply a site specific QA/QC manual for your new opacity system.

Installation assistance (including turnkey installation if required), start-up assistance, and compliance certification complete the system solution offered by Monitoring Solutions.

EPA Compliant Continuous Opacity Monitoring System (COMS)Designed for cost effective stack opacity monitoring, the D-R 290 meets all the requirements of the U.S. EPA (40 CFR Part...

Designed for cost effective measurement of opacity and dust in non-regulated applications such as:Smaller Plants or Process MeasurementHeating Stations, Power StationsBoiler plants in Industry,...

Oxygen Analyzers

Need to monitor Oxygen? Here's an accurate, reliable and cost-effective way.

Monitoring Solutions is proud to be the North American distributor for Novatech Oxygen analysis products.Novatech offers a full solution for oxygen monitoring needs with both an extractive sensor (Model 1234) and in-situ sensor (1230 Series).  Tying the package together is the Model 1732 Analyzer, which offers dual sensor input and accurate reliable control.

Novatech Oxygen analyzers are ideal for: Boilers, Furnaces, Kilns, and any other process required oxygen measurement.

Manufacturer's Website: http://www.novatech.com.au/

Optimum Combustion Reduces Your Fuel Bill.The 1732 is designed to be used with the 1230 and 1234 series of Novatech Oxygen probes.The 1732 O2 Analyzer is a smart investment that soon pays for itself...

In-situ Oxygen analysis for concentrations as low as 1x10-13% to 100%The 1231 and 1232 O2 probes incorporate the world's most rugged Zirconia sensors.  They are ideal for: Flue gas...

The 1234 O2 Sensors are ideal for:Flue Gas AnalysisInert atmosphere measurementsModified atmosphere packagingInert and sterile packagingGeneral industrial useScientific tasksFour reasons to use the...

Particulate (PM) Monitoring

Monitoring Solutions is pleased offer the Durag D-R 800 PM Particulate Monitor.  The D-R 800 uses back-scatter light technology.  It's a simple, easy to use Particulate Monitoring system designed to comply with EPA standards.  Most commonly used as a CPMS (Continuous Predictive Monitoring System), the D-R 800 offers a cost effective way to meet permit requirements. 

The D-R 800 offers significant advantages over other PM units - the biggest being that no laptop is required up on the stack to calibrate or maintain the unit.  This eliminates an expensive maintenance tool which can be easily damaged on a stack outdoors.  With minimal moving parts, the 800 offers high reliability.  Only one stack port is required and the D-R 800 will work in a variety of applications and stack/duct configurations.

And like all of our products, Monitoring Solutions stands behind the D-R 800 with complete service and support.  Our engineers review every system sold and provide a design package that includes drawings and O&M documentation.

The most reliable and easy to use PM monitor on the market today.  Monitoring Solutions is pleased offer the Durag D-R 800 PM Particulate Monitor.  The D-R 800 uses forward-scatter...

The Durag D-R 320 is the ultimate solution for continuous measurement of PM on a stack or duct to meet EPA and/or State permit requirements.  Utilizing back-scatter light technology, it offers...

Predictive Emissions Monitoring Systems (PEMS)

For some monitoring applications, an alternative to CEMS is a Predictive Monitoring System (PEMS).  Let us help you determine the best way of meeting your permit needs with the widest variety of options.

Monitoring Solutions partners with a world premiere PEMS provider to offer some users an alternative way to meet monitoring requirements for NOx. CO, O2 and other gases.The predictive emission...

Sample Probes & Conditioning

We offer a complete range of products to address the widest variety of sampling needs:

Monitoring Solutions is proud to partner with Perma Pure LLC, manufacturer of Nafion Dryers and Baldwin sample conditioning equipment, to offer products to assist customers with their sampling needs.

Along with all these products, we offer complete technical support, engineering and application assistance, start-up support, and parts and repair services to our customers.

For more information or to request a complete Perma Pure Products and Applications Brochure Contact:sales@monsol.com or 908-500-4010.